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Compact online cleanliness monitoring 1
Compact online cleanliness monitoring 1

Compact online cleanliness monitoring

For hydraulic, lubrication and industrial fluid systems
5.0
design customization

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    OPC-4 Miniature Online Particle Counter

    Real-time particle counting and cleanliness classification

    Compact online cleanliness monitoring 2
    1–600 μm
    DETECTION RANGE
    Compact online cleanliness monitoring 3
    5 s
    RESULT TIME
    啊
    8
    CHANNELS
    11111
    IP65
    PROTECTION
    图片13 (6)

    Compact online oil

    cleanliness monitoring

    OPC-4 installs directly on hydraulic and lubrication systems for continuous particle monitoring. It displays particle counts and cleanliness grades in real time and can show the grade only when required.

    Fast monitoring for installed fluid systems

    Compact online cleanliness monitoring 7
    01
    Fast optical detection
    Light obscuration measurement provides results in 5 seconds with high repeatability and resistance to interference.
    Compact online cleanliness monitoring 8
    02
    Standards and calibration
    Built-in NAS 1638, ISO 4406, GJB and ROCT standards. Calibration supports ISO 4402 and ISO 11171 methods.
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    03
    Real-time monitoring
    Continuous online testing displays particle counts and cleanliness grades. Flow through the sensor is monitored in real time.
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    04
    Flexible communication
    RS485 is standard. RS232, Modbus and 4–20 mA outputs are optional. Chinese and English interfaces are available.

    Online workflow

    Compact online cleanliness monitoring 11
    01
    Install
    Mount on the fluid system
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    02
    Configure
    Select standard and display
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    03
    Monitor
    View count, grade and flow
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    04
    Transfer
    Send or store results

    Typical applications

    Compact online cleanliness monitoring 15
    01
    Hydraulic systems
    Oil cleanliness monitoring
    Compact online cleanliness monitoring 16
    02
    Lubrication systems
    Lubrication systems
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    03
    Filtration systems
    Filter performance checks
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    04
    Industrial equipment
    Continuous fluid analysis

    Core capability

    Compact online cleanliness monitoring 19
    01
    1 to 600 μm
    Particle detection range
    Compact online cleanliness monitoring 20
    02
    8 channels
    Fixed particle size channels
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    03
    5-second result
    Fast online detection
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    04
    0.2 to 10 MPa
    Standard online pressure
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    05
    IP65 enclosure
    IP65 enclosure

    Optional configurations

    Optional water activity and oil temperature sensing. A pressure reducer supports systems up to 40 MPa. The KZ-4F explosion-proof version is rated Ex ib IIB T3 Gb.

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    Technical specifications

    Parameter

    Specification

    Parameter

    Specification

    Light source

    Semiconductor laser

    Detection range

    1 to 600 μm

    Particle size range

    1 to 100 μm (ISO 4402)

    4 to 70 μm(c) (ISO 11171)

    Sensitivity

    1 μm (ISO 4402)

    4 μm(c) (ISO 11171)

    Channels

    8 fixed channels

    Counting volume

    1 mL

    ISO 4402 sizes

    1, 2, 5, 10, 15, 25, 50 and 100 μm

    ISO 11171 sizes

    4, 4.6, 6, 10, 14, 21, 38 and 70 μm(c)

    Flow range

    10 to 300 mL/min

    Result time

    5 seconds

    Relative count error

    ±1 contamination grade

    Result storage

    USB flash drive

    Online pressure

    0.2 to 10 MPa

    Up to 40 MPa with optional reducer

    Protection rating

    IP65

    Sample temperature

    0 to 80 °C

    Operating temperature

    −20 to 60 °C

    Storage temperature

    −30 to 80 °C

    Power supply

    100 to 265 VAC or 24 VDC

    Communication

    RS485 standard

    RS232, Modbus or 4–20 mA optional

    Display and controls

    OLED display with membrane keys

    Dimensions

    101 × 75 × 73 mm

    Net weight

    1 kg

    Specifications depend on the selected sensor and accessories.

    Confirm the final configuration before ordering.

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