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OPC-2S Automated Oil Particle Analysis System for High-Throughput Testing 2

OPC-2S Automated Oil Particle Analysis System for High-Throughput Testing 3

OPC-2S Automated Oil Particle Analysis System for High-Throughput Testing 1

OPC-2S Automated Oil Particle Analysis System for High-Throughput Testing

OPC-2S integrates one or more OPC-2PA particle counters with robotic bottle handling and automated sample preparation. Computer software coordinates analysis and maintains sample records for laboratory reporting.

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OPC-2S Automated Oil Particle Analysis System

Robotic sample preparation, particle counting and reporting

100–300

BOTTLE CAPACITY

OPC-2S Automated Oil Particle Analysis System for High-Throughput Testing 5

SIZE CHANNELS

0.8–600

PARTICLE RANGE, µm

650 cSt

MAX. VISCOSITY

Robotic oil

particle analysis

Automated sample handling and testing

Robotic bottle handling

A six-axis robot, external linear axis and adaptive rotating gripper position and handle sample bottles precisely.

OPC-2S Automated Oil Particle Analysis System for High-Throughput Testing 10

Sample preparation

Automates ultrasonic treatment, external bottle drying, shaking, cap handling and vacuum degassing.

Sample identification

Barcode or QR scanning uploads sample information to the computer for sample identification.

Coordinated control

Software coordinates motion and test methods, with data storage, retrieval and report generation.

Analysis workflow

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Identify

Barcode / QR scan

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Prepare

Treat / degas

Measure

Particle counting

Report

Store / retrieve

System configuration

OPC-2S Automated Oil Particle Analysis System for High-Throughput Testing 17

100–300 bottles

OPC-2S Automated Oil Particle Analysis System for High-Throughput Testing 18

OPC-2PA counters

One or more units

Four-stage air treatment

Filtration and moisture removal

GB/T 37163

ISO 11500 Workflow reference

ISO 11500

Workflow reference

Particle measurement and automated sample processing.

Technical specifications

Parameter	Specification
Light source	Semiconductor laser
Detection range	0.8–600 µm Sensor dependent
Calibrated size range	0.8–100 µm [1] 3–70 µm/c [2]
Sensitivity	0.8 µm [1] 3 µm/c [2]
Channels	16 0.01 µm size steps
Sample volume	0.2–500 mL 0.1 mL increments
Volume accuracy	Better than ±0.5%
Measurement flow	5–60 mL/min Default: 15 mL/min
Cleaning flow	5–60 mL/min Default: 15 mL/min
Resolution	Better than 10% [3]
Coincidence limit	10,000–40,000 particles/mL Sensor dependent
Repeatability	RSD <2%
Relative error	±5%
Maximum vacuum	−0.08 MPa
Max. positive pressure	1 MPa

Parameter	Specification
Sample viscosity	≤650 cSt
Sample temp.	0–80°C
Operating temperature	0–60°C
Storage temperature	−30–80°C
Power supply	100–245 V 49–62 Hz
Cleaning solvent capacity	14 L
Ultrasonic treatment time	1–1,000 s
Drying time	1–1,000 s
Shaking time	1–1,000 s Approx. 2–3 shakes/s
Vacuum time	0–1,000 s
Pressure holding time	1–1,000 s
Pressurization time	6–1,000 s
Power draw	<1,500 W
Dimensions	2,400 × 900 × 1,900 mm
Net weight	Approx. 1,000 kg

[1] ISO 4402. [2] GB/T 18854 / ISO 11171. [3] GB/T 18854-2002 / ISO 11171.

Detection and coincidence limits are sensor dependent. Tray capacity follows the custom configuration.

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